JCM 102 Extended Range Universal Clamp Coupling - Multi-Band Repair Clamp, 4 to 36 in

Nominal Size - OD Range: 4 in - 4.44-5.24 in OD
Width - Part No.: 6 in - 102-0450-6

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Price
$222.23
SKU: 102-0450-6
Weight : 16.0 lb
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Description
JCM Industries · Repair Clamp
JCM 102 Universal Clamp Coupling
Double and multi-band · Ductile Iron Lugs · 304 Stainless Band · 4.44-39.20 in pipe OD
-40°F to +150°F Temperature
SBR Gasket
304 Stainless Band
Ductile Iron Lugs
Low-Alloy Steel Bolts
NSF/ANSI 61 and 372
AWWA C230
4.44-39.20 in Pipe OD
16-292 lb Weight
Description

The JCM 102 is an extended-range universal clamp coupling: a double or multi-band repair clamp that gives a full circumferential seal over an extra-wide OD range, so six clamps fit all cast iron and asbestos cement pressure pipe from 4 through 12 in. A heavy-duty lug, larger bolts and a thicker stainless band give the safety factor large pipe repairs need, which makes it particularly suited to 10 in and larger.

Balanced, low-profile ductile iron lugs with mutually supporting sliding fingers tighten without distortion over a wide range, and the 304 stainless band, positively attached to the lugs, conforms to pipe irregularities and keeps sealing pressure over the whole gasket.

Typical application: Repair, temporary or permanent: breaks, cracks, splits, holes, corroded areas and pin holes, and connection of plain-end pipe.

Key Features

  • Gridded gasket with long tapered ends and a recessed stainless bridge plate seals evenly over the full range without wrinkling or crimping
  • 1/4 in thick diamond-gridded gasket fills pits and uneven pipe surfaces (JCM standard on larger sizes)
  • Drop-in bolts: bolt, nut and washer stay on the clamp, so there are no loose parts in the trench
  • 3/4 in bolts on 10 in and larger clamps, with bolt torque capability over 100 ft-lb, for repairs beyond the standard installation
  • Meets applicable portions of ANSI/AWWA C230; certified to ANSI/NSF 61 Annex G and ANSI/NSF 372
What Ships and What It Needs to Run

Included: the clamp with its full-circumference gridded SBR gasket and molded-in stainless bridge plate, ductile iron lugs, and corrosion-resistant low-alloy steel track bolts and heavy hex nuts, assembled as drop-in bolts.

Pipe anchorage, provided at install. The clamp seals but does not restrain the pipe; anchor it wherever it could move out of the clamp.

Genuine JCM Industries equipment, factory-new in original packaging — sold and supported by Watermain Supply, an independent industrial supplier.
12-Month Warranty

Covered for 12 months from the date of purchase against defects in materials and workmanship. Keep the dated invoice as proof of purchase.

Working Pressure

Rated by application. JCM sets the pressure-holding capability of its universal clamp couplings for each installation rather than as one catalog figure: it depends on pipe size and type, the type and extent of the damage, line content, temperature and installation. JCM recommends the 12 in width for repairs above 150 PSI working pressure and on larger sizes. Send us the pipe OD and type, the damage, and the working and test pressures, and we will obtain JCM's rating and a submittal for your application.

Materials Specifications
Band 18-8 Type 304 stainless steel, gauge increasing with clamp size; 17 gauge minimum on 10 in and larger
Lugs Ductile iron, ASTM A536 60-40-18
Bolts and nuts Corrosion-resistant low-alloy steel per ASTM A242, ANSI A21.11 and AWWA C111, rolled thread, heavy hex nuts; 304 or 316 stainless and electro-coated bolts available
Gasket Virgin SBR per ASTM D2000 M4AA 607, compounded for water, salt solutions, mild acids and bases; gridded, 3/16 in thick on 1-1/2 to 2 in and 1/4 in thick on 3 in and larger
Temperature -40°F to +150°F constant; 180°F maximum intermittent
Bridge plate Stainless steel, molded into the gasket
Coating Corrosion-resistant shop-coat primer

From JCM material specifications. Specialty gaskets (Buna-N, EPDM and others), conductive buttons and other sizes and ranges are available on request.

Pipe Applications

Asbestos cement, cast iron, ductile iron, PVC, HDPE, steel and other pipe types. Line contents: chemical and acid lines, air and vacuum lines, cooling water, methane, potable water and wastewater, slurry and process lines (natural gas: use the JCM 121 or 151 gas repair clamps).

Sizes

25 OD ranges from 4.44 to 39.20 in. Open the table for every range and width.

All 25 OD ranges
Nominal Pipe OD range Widths
4 in 4.44-5.24 in 6, 7.5, 12, 15, 18, 24, 30 in
4 in 4.74-5.57 in 6, 7.5, 12, 15, 18, 24, 30 in
6 in 6.62-7.42 in 6, 7.5, 12, 15, 18, 24, 30 in
6 in 6.84-7.64 in 6, 7.5, 12, 15, 18, 24, 30 in
8 in 8.62-9.42 in 6, 7.5, 12, 15, 18, 24, 30 in
8 in 8.99-9.79 in 6, 7.5, 12, 15, 18, 24, 30 in
10 in 10.72-11.72 in 12, 18, 24, 30 in
10 in 11.04-12.24 in 12, 18, 24, 30 in
12 in 12.72-13.92 in 12, 18, 24, 30 in
12 in 13.14-14.34 in 12, 18, 24, 30 in
12 in 13.65-14.65 in 12, 18, 24, 30 in
14 in 15.20-16.20 in 12, 18, 24, 30 in
14 to 16 in 16.00-17.00 in 12, 18, 24, 30 in
16 in 17.20-18.20 in 12, 18, 24, 30 in
16 to 18 in 18.40-19.40 in 12, 18, 24, 30 in
18 to 20 in 19.40-20.40 in 12, 18, 24, 30 in
18 to 20 in 20.40-21.40 in 12, 18, 24, 30 in
20 to 22 in 21.40-22.40 in 12, 18, 24, 30 in
20 to 22 in 22.50-23.60 in 12, 18, 24, 30 in
24 in 23.80-25.00 in 12, 18, 24, 30 in
24 in 25.50-26.70 in 12, 18, 24, 30 in
24 in 27.90-29.10 in 12, 18, 24, 30 in
24 to 30 in 29.80-31.00 in 12, 18, 24, 30 in
30 in 31.70-32.90 in 12, 18, 24, 30 in
36 in 37.85-39.20 in 12, 18, 24, 30 in

Select the nominal size and OD range, and the width above; the part number shows with the width.

Bolt Numbers
Clamp width 6 in 7.5 in 12 in 15 in 18 in 24 in 30 in
Bolts 4 4 8 8 12 16 20

Bolt size: 5/8 in through 8 in nominal; 3/4 in on 10 in nominal and larger, except the 7.5 and 15 in widths, which use 5/8 in bolts. From the JCM size tables.

Before You OrderConfirm the pipe OD before ordering: measure it with a pipe OD tape and choose the range that contains it.
Wider clamps, other ranges, stainless bolts, specialty gaskets and conductive buttons are built to order.
Anchor the pipe: the clamp seals the full circumference but does not hold the pipe against lateral movement, so JCM calls for proper anchorage wherever the pipe could move out of the clamp.
For a submittal or an odd OD, email sales@watermainsupply.com with the pipe OD, pipe type and line content.
For engineering-led sizing and selection support or a factory submittal, email sales@watermainsupply.com or call 1-888.510.4036.
© Watermain Supply — A division of E4 Industrial LLC
Data Sheet
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